3-Nitrobenzaldehyde (15.1 g, 100 mmol),
ethanediole (6.83 g, 6.20 mL, 110 mmol)
and
4-toluenesulfonic acid monohydrate (1.00 g, 5.30 mmol)
are dissolved in
cyclohexane (200 mL)
in a dry 500 mL round bottom flask equipped with magnetic stirring bar, Dean
Stark trap and reflux condenser. The reaction mixture is refluxed until no
more water
is collected in the Dean-Stark trap (approx. 2-3 h
).
Work up
The hot reaction mixture is poured into another 500 mL round bottom flask to
separate it from an oily sediment (800 mg) which has formed at the bottom of the
reaction vessel. The sediment consists predominantly of product, starting material
and
4-toluenesulfonic acid
(1H-NMR spectrum).
The solvent of the decanted solution is directly removed with a rotary
evaporator . A yellow crystalline solid remains as
crude product.
Crude product yield: 19.7 g; melting point 50-52 °C;
Purity according to GC: 95% acetale + 4% aldehyde
In order to remove unreacted aldehyde as hydrogensulfite adduct, the crude
product is dissolved in 200 mL
tert-butyl methyl ether
and extracted once with 20 mL saturated aqueous
sodium hydrogen sulfite solution.
The organic phase is dried over
sodium sulfate,
the sodium sulfate is removed by filtration and the solvent is
evaporated with a rotary evaporator
to yield a nearly colorless crystalline residue.
Yield: 17.9 g; melting point 57-58 °C;
Purity according to GC: more than 99%.
The product is for most uses pure enough. If further purification is required,
recrystallization from a solvent mixture of
cyclohexane
/
tert-butyl methyl ether in a ratio of 1:1
(approximately 45 mL) can be carried out. The solution should be allowed to
stand covered at room temperature until crystals form (if needed 1 to 2 days).
If the solution is cooled quickly in an ice bath, only an oil generally forms.
After cooling for a short time in an ice bath, the crystals are filtered and
dried until constant mass is achieved in a desiccator at reduced pressure.
Yield: 15.9 g; melting point 57-58 °C;
colorless crystals; purity according to GC: more than 99%.
The product can also be recrystallized from a small amount of hot
ethanol,
however with a much poorer yield.
Duration of the experiment
Approximately 5 hours including work up.
Where can I stop the experiment?
After evaporation of the cyclohexane from the reaction solution.
Recycling
The cyclohexane from the reaction mixture and the tert-butyl methylether
are collected and redistilled.
Suggestions for waste disposal
Waste
Disposal
aqueous phase from water separator
solvent water mixtures, halogen free
aqueous phase from shaking out
solvent water mixtures, halogen free
dissolve residue from reaction flask in a small amount of acetone